Have you ever seen a sign made from corrugated plastic? If so, you might wonder what it is and how it is used. We will cover why corrugated plastic is a popular choice for custom signs.
How is Corrugated Plastic Made?
Corrugated plastic is a type of material consisting of two layers of plastic with corrugations, which are grooves and ridges, in between. These corrugations give the material strength and stiffness. The manufacturing process begins with two sheets of plastic which are extruded from a die. These sheets are then passed through rollers which press the corrugations into the plastic. Once the corrugations are formed, the corrugated sheet and the flat sheet are bonded together with adhesive.
How are Designs Printed on Corrugated Plastic?
Two main methods are used to print designs on corrugated plastic: screen printing and digital printing. Screen printing is the more traditional method of the two and involves a stencil to apply ink to the material. Digital printing, on the other hand, uses large format printers to print images directly onto the surface of the plastic.
Benefits of Corrugated Plastic in Sign Making
- Durability: This material can survive the elements enduring exposure to wind, rain, snow, and ice because of its chemical composition. It also tolerates temperature changes.
- Lightweight: Corrugated plastic is significantly lighter than aluminum, acrylic, or paper-based materials utilized in sign production. This makes shipping, transporting, hanging, and displaying the signs simple.
- Cost-Effective: This material is affordable, especially compared to other options such as metal and wood signs. Corrugated plastic is also recyclable, which helps keep costs down even further, making it ideal for businesses who need many custom signs produced.
- Easy to Print: The polypropylene surface is ideal for printing and provides a bright white base which makes the colors really pop.
- Many Color Options: Corrugated plastic material also comes in many colors which don’t fade when exposed to direct sunlight, unlike many other types of sign products.
- Easy to Clean: This material can simply be wiped down with a damp cloth if it gets dirty. It is resistant to mold and mildew as well.
- Custom Shapes: Corrugated plastic can be cut into just about any shape with a custom die or jigsaw.
Common Corrugated Plastic Signs
- Yard Signs are made from corrugated plastic and are used for political campaigns, real estate signs, and special events.
- Construction Signs are made from corrugated plastic and are typically placed on construction sites to provide information about the project or company.
- Safety Signs are made from corrugated plastic and are used to warn people of potential hazards in an area.
- Point-of-Purchase Signs are made from corrugated plastic and are often seen in retail stores and help to promote sales or special deals.
- Trade Show Displays are often made from corrugated plastic and used in convention halls to attract attention and generate interest in a company’s products and services.
At FASTSIGNS® of Mesa, AZ, we specialize in custom corrugated plastic signs. No matter your needs, our team of experts will make the perfect sign package for your business. Contact us today to get started! We are located in Mesa on E Southern Ave near the intersection with Sossaman Road.
