Dried Food Potato Flakes Using Freeze Drying Process | Shepherd Foods UT

Processing food into dried forms is a popular method of making food easier to store and prepare. One common example is potato flakes, which are simply dehydrated mashed potatoes. This process involves removing the moisture from the potatoes, resulting in a lighter and more compact product. Dried foods like potato flakes are not only more convenient, as they require less preparation time, but they also have a longer shelf life.

The drying of foods has been used for centuries as a way of preservation. Today, this process has evolved to include various techniques such as air drying, sun drying, and freeze drying. There are several popular methods for processing food into dried forms. Each of these techniques has unique advantages and disadvantages depending on the type of food being processed as well as the desired outcome. For example, spray drying is most commonly used for liquids, while drum drying is more suitable for foods with a high viscosity. Both vacuum drying and freeze drying are effective for preserving nutrients, but freeze drying usually preserves a higher amount of vitamins and minerals.

In addition to potato flakes, other popular dried foods include beef jerky, fruit snacks, and instant noodles. As our lives become busier and more fast-paced, the demand for convenient, long-lasting foods continues to grow. Processing food into dried forms will undoubtedly remain a popular way of meeting this demand.

What Are Some Popular Food Drying Methods?

There are several processing methods that are a go-to for the food industry, including spray drying, drum drying, vacuum drying, and freeze drying. The advantages and disadvantages of each depend on the type of product trying to be achieved.

Freeze drying is the most efficient method for preserving the flavor, texture, and nutritional value of the potatoes for making flakes. This is because freeze drying locks in the nutrients by removing moisture at low temperatures rather than using high heat, which can destroy the food’s nutritional value. Freeze drying also produces a lighter and more compact product, making it easier to store and transport.

This same efficiency is applicable for all other foods that can be freeze dried. Freeze dried foods like fruits, vegetables, and meats can maintain their original nutritional value, taste, and texture. They are then made a popular choice for camping and hiking trips, emergency food supplies, and long-term storage.

In What Other Ways Does Freeze Drying Benefit Foods?

Freeze drying is also a popular method for commercial food production because it reduces the risk of food spoilage, saves on storage space, and extends the product’s shelf life. The process involves freezing the food and then removing the moisture through sublimation, where ice crystals are turned directly into water vapor without passing through a liquid phase. This unique process preserves the food’s cellular structure, resulting in a product that rehydrates quickly and tastes fresh, even after years of storage.

Overall, freeze drying is the most efficient method for preserving the nutritional value and quality of food, making it a popular choice for both commercial and personal use.

How Shepherd Foods Can Help

Shepherd Foods is committed to helping businesses succeed by providing professional co-packing and co-manufacturing services. We work closely with our clients to create unique and high-quality products that meet their specific needs. Our experienced team utilizes state-of-the-art technology and techniques to ensure that every product is of the highest quality. Whether you are looking to create a new product or improve an existing one, we can help you achieve your goals and  support to you from start to finish. Give us a call today at (800) 497-8321 for more information.